Flexible Pipe Market Size, Growth Trends & Insights Analysis Report by Type (2″, 4″, 6″, 8″, 10″, 12″ and above, Others), by Application (Oil and Gas, Water Treatment, Chemical & Petrochemicals, Mining, Others), by Region, and Competitive Landscape Forecasts, 2024-2033

The global flexible pipe market is valued at USD 1,576.17 million in 2024 and is estimated to grow at a CAGR of 5.28% from 2024 to 2033.

A flexible pipe has a composite construction of layers of various materials that enable large amplitude deflections without causing damage to the pipe. It comprises leakproof thermoplastic barriers and corrosion-resistant steel wires, which gives the pipe high-pressure resistance, flexibility, and superior dynamic behavior. The most common design of Flexible Pipe is an unbonded structure, in which each component forms a cylindrical layer, and the relative sliding between the layers makes the pipe flexible. Generally speaking, Flexible Pipe includes skeleton layer, inner lining layer, compressive armor layer, wear-resistant layer, tensile armor layer, thermal insulation layer and outer cladding layer.

Flexible Pipe Market

One of the primary growth drivers is the increased application of flexible pipes in the oil and gas industry. As oil and natural gas are pivotal to global energy needs, the exploration and production activities are continuously expanding, particularly in offshore regions. Flexible pipes offer significant advantages over traditional steel pipes, such as lower bending stiffness, faster installation speeds, and higher safety and reliability, which are crucial in dynamic offshore environments. The growing demand for offshore oil development, especially in deepwater and ultra-deepwater areas, is a key driver, as flexible pipes are essential for connecting floating structures to subsea production systems.

Another driver is the continuous strengthening of product innovation research. Technological advancements are leading to the development of lightweight materials, better corrosion resistance, hybrid designs, and improved monitoring technologies. These innovations are rapidly elevating the capabilities of flexible pipes, allowing them to operate in more challenging conditions, such as higher temperatures, deeper waters, and providing better thermal insulation.

The increasing replacement of traditional pipelines with flexible pipes is also a significant growth driver. Flexible pipes offer superior corrosion resistance and mechanical strength, making them ideal for systems that require pressure regulation and prevention of subsurface drainage. This has led to a surge in demand from residential, commercial, and industrial sectors, further boosting market growth.

The cyclicality of oil prices poses a significant challenge to the flexible pipe industry. Fluctuations in oil prices directly impact the revenue of oil and gas exploration and production companies, influencing their investment decisions. During periods of low oil prices, these companies may reduce capital expenditures, which can lead to a decrease in demand for flexible pipes.

The threat posed by renewable energy is another limitation. As the global economy advances and carbon neutrality policies are implemented, renewable energy sources are gaining traction, potentially reducing the market share of fossil fuels. This shift could slow down the market growth rate for the oil and gas industry, consequently affecting the demand for flexible pipes.

High production technology requirements for marine field applications also limit the industry’s growth. The manufacturing process of flexible pipes is complex, involving multiple materials and specialized techniques. The need for customized designs based on the conditions of different oil and gas fields adds to the complexity, making it a challenge for companies to maintain high technical standards and efficiency in production.

In summary, while the flexible pipe industry is driven by technological advancements and increasing demand in the oil and gas sector, it is also limited by the volatility of oil prices and the rise of renewable energy. The industry must navigate these challenges to sustain its growth and remain competitive in the global market.

Innovations in flexible pipe technology are driven by the need to meet the challenges of operating in harsh offshore environments. Advancements in material technology, design, and manufacturing processes have led to the development of pipes with enhanced durability, corrosion resistance, and the ability to withstand higher pressures and temperatures. The integration of smart monitoring systems allows for real-time tracking of pipe integrity and performance, reducing maintenance costs and enhancing safety.

The industry is also witnessing the development of hybrid composite pipes that combine the benefits of traditional flexible pipe designs with modern materials technology. These innovations result in weight savings of up to 30% without compromising the bending radius or compressive load capability, offering significant advantages in deepwater applications.

M&A activities have been a key strategy for companies to expand their market share, gain access to new technologies, and strengthen their positions in the global market. For instance, TechnipFMC’s acquisition of Magma Global has been a strategic move to integrate Magma’s composite capabilities with TechnipFMC’s flexible pipe technology, creating a new hybrid flexible pipe solution for the energy transition.

Such consolidations not only enhance the product portfolios of the companies involved but also lead to synergies that can improve operational efficiencies and reduce costs. They also enable companies to offer more comprehensive solutions to their customers, covering a broader range of applications in the oil and gas industry.

2″ Pipe ID Size: With a projected value of USD 254.13 million in 2024, the 2″ pipe size holds a significant position in the market. This size is particularly useful for applications requiring smaller diameter pipes, such as in certain oil and gas transportation and water treatment facilities. The market share for the 2″ pipe size is expected to be 16.12%, reflecting its importance in the flexible pipe industry.

4″ Pipe ID Size: The 4″ pipe size is forecasted to generate a higher revenue of USD 321.68 million in 2024. This size category is vital for mid-sized applications across various end-user industries, contributing a market share of 20.41%. The 4″ size offers a balance between flow capacity and flexibility, making it a popular choice in the market.

6″ Pipe ID Size: Expected to be the highest revenue-generating size, the 6″ pipe size is projected to reach USD 394.47 million in 2024. This size is ideal for larger-scale operations, particularly in the oil and gas sector, where high flow rates are required. The market share for the 6″ pipe size is anticipated to be 25.03%, highlighting its dominance in the market.

8″ Pipe ID Size: The 8″ pipe size is expected to contribute USD 251.57 million in revenue, holding a market share of 15.96%. This size is used in applications where high-volume fluid transport is necessary, such as in industrial processes and large-scale water management systems.

10″ Pipe ID Size: Forecasted to generate USD 201.94 million in 2024, the 10″ pipe size maintains a market share of 12.81%. This larger diameter pipe is used in specialized applications where extremely high flow capacities are required.

12″ and Above Pipe ID Size: The larger sizes, 12″ and above, are expected to contribute USD 152.38 million to the market revenue, with a market share of 9.67%. These sizes are used in very specific, high-demand applications where the transport of large volumes of fluid is essential.

Type

Market Size (M USD) 2024

Market Share 2024

2″

254.13

16.12%

4″

321.68

20.41%

6″

394.47

25.03%

8″

251.57

15.96%

10″

201.94

12.81%

12″ and above

152.38

9.67%

The oil and gas industry is projected to generate the highest revenue, with USD 1173.45 million in 2024, maintaining its position as the primary end-user of flexible pipes. This industry’s demand is driven by the need for robust and flexible pipelines in offshore drilling and production, where the pipes’ resistance to corrosion and ability to withstand high pressure are crucial.

The water treatment sector is expected to contribute USD 124.51 million, reflecting the growing need for flexible pipes in managing water resources efficiently, particularly in processes involving the transfer and treatment of water.

Chemical and petrochemical industries are anticipated to generate USD 95.29 million, highlighting the importance of flexible pipes in the safe and efficient transportation of chemicals, which often require pipes that can resist corrosion and handle a wide range of temperatures.

The mining industry’s revenue contribution is projected at USD 96.19 million, emphasizing the role of flexible pipes in the extraction and transportation of minerals, where durability and resistance to abrasive wear are essential.

Application

Market Size (M USD) 2024

Oil and Gas

1173.45

Water Treatment

124.51

Chemical & Petrochemicals

95.29

Mining

96.19

Others

86.73

With a market revenue of USD 420.49 million in 2024, Europe maintains its position as the largest market due to its advanced oil and gas industry and strict environmental regulations promoting the use of flexible pipes for their corrosion resistance and efficiency.

South America is expected to generate USD 341.15 million, with Brazil leading in offshore oil discoveries, driving the demand for flexible pipes in deep-water applications.

North America’s market revenue is projected at USD 259.99 million, with the United States being a significant contributor due to its focus on increasing domestic oil and gas production and the development of shale resources.

Middle East and Africa is anticipated to contribute USD 283.02 million, with the Middle East’s oil and gas industry experiencing a surge in demand due to global shifts in energy sourcing away from Russia following the Ukraine crisis.

Flexible Pipe Market

Company Introduction and Business Overview:

TechnipFMC plc, established in 1958 and with manufacturing bases in France, Brazil, and Malaysia, is a leading provider of integrated solutions for subsea field developments. The company has a global sales reach and is renowned for its pioneering flexible pipe technology since the early 1970s.

TechnipFMC specializes in a broad range of field-proven products and services, focusing on subsea oilfield infrastructure. They offer clients high levels of reliability and quality in the world’s most challenging offshore environments.

Products:

The company’s flexible pipes are known for their leakproof thermoplastic barriers and corrosion-resistant steel wires, providing high-pressure resistance, flexibility, and superior dynamic behavior. These pipes are crucial in deepwater and ultra-deepwater applications.

Market Performance in 2022:

TechnipFMC reported a production value of USD 330.60 million in 2022, with a gross margin of 44.53%.

Company Introduction and Business Overview:

Baker Hughes, founded in 1907, operates primarily in the US, UK, and Brazil, with a global sales network. The company is an energy technology company with a diversified portfolio across the energy and industrial value chains.

Baker Hughes provides a comprehensive range of equipment and services for the oil and gas industry, including oilfield services, equipment, turbomachinery, process solutions, and digital solutions. They are known for their Aptara™ composite flexible pipe, designed for ultra-deepwater applications.

Products:

Aptara™ composite flexible pipe is a hybrid product that offers 30% weight savings and is designed for high-pressure applications, reducing operational risks and providing cost benefits over the field lifecycle.

Market Performance in 2022:

In 2022, Baker Hughes achieved a production value of USD 281.22 million, with a gross margin of 46.97%.

Company Introduction and Business Overview:

NOV, established in 1841, has manufacturing facilities in Brazil, Scotland, and Denmark, and serves clients worldwide. The company is known for its technology-driven solutions that empower the global energy industry.

NOV offers a range of products and services that improve oilfield operations and support the energy transition towards a more sustainable future. They have been a pioneer in innovations that enable safe and efficient energy production.

Products:

NOV’s flexible pipes are designed according to API 17J specifications, offering superior sour service capabilities, lightweight construction, and resistance to CO2 and H2S-based corrosion. They are suitable for high temperatures, pressures, and dynamic marine environments.

Market Performance in 2022:

NOV reported a production value of USD 176.88 million in 2022, with a gross margin of 47.22%.

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